- Support setup of new production line gauges (measurement systems and inspection systems)
- Provide leadership in problem solving and technical expertise, to ensure timely trouble-shooting on visual inspection and AOI issues; get root cause of issues and put permanent solutions in place.
- Develop annual calibration plan and MSA plan and coordinate relevant resources to achieve MSA goal.
- Report out the issues with professional data analysis and clear logical process.
- Establish visual inspection and AOI engineering or operational work instructions; Develop training materials and provide direction to partner engineers and coach operators.
- Survey and develop/specify new capable visual inspection and AOI to meet the new inspection requirements related to glass size, reliability, optical, mechanical, cosmetic etc. Or design new testing methods with existing gauges.
- Design new fixtures for visual inspection and AOI.
- Work closely with software engineers to design gauge interfaces for operators, and database for data users.
- Work closely with internal/external engineering team and quality team, to make sure delivered measurement data are correct.
- Work with plant resources to establish PM activity for gauge and measurement systems
- Fundamental understanding of measurement systems variation.
- Minimize machine downtime, leverage plant resources for corrective and preventive actions.
- Ensure mechanical/electrical drawings, operation manuals and software packages are archived properly within the plant.
- Conduct experiments methodically, analyze data and interpret results
- Test and evaluate theoretical designs
- Daily maintenance of metrology tools, to ensure gauges are in correct state.
- Periodic weekend and shift coverage may become a requirement.
- Bachelor's degree and above in Precise Instruments, Computer, Optical, Physics, mathematics, Mechanical & Automation or Control Engineering related.
- 3~5 + years hands on Inspection/AOI experience.
- Basic knowledge in AOI, optics instrumentation and Machine Vision (lighting, lens, imaging, image processing etc.) and visual inspection.
- Familiar with Measurement System Analysis(MSA)
- Experience with electrical/optical/mechanical installations, including system checkout and troubleshooting
- Base understanding of statistical analysis such as histograms, regressions, standard deviation, gauge R&R etc.
- Fix problem (based on fundamental understanding of problems) with timing, cost saving, data-driven, and detail oriented.
- Familiar with problem solving and statistic data analysis methodology.
- Use rigorous processes and data to solve problems. Uses a systematic approach to drive to root cause understanding of problems to assure validity of corrective actions
- Quality concept and tool.
- Skill in software of Windows Office, including Outlook, Word, Excel, Powerpoint, etc.
- Capability to assess and prioritize workload
- Able to work independently and directly to scope out project scope, identify project requirements and deliverables, satisfy their objectives and timelines with a minimal amount of supervision.
- English Report and presentation skill.
- Good communication skill.
- Safety awareness.
- Familiar with Optics simulation software, such as Zemax, TracePro etc. and Solid understanding optics
- Excellent Project management skill is a plus.
- Excellent written and oral communication skills in English and Chinese.
- Experience in implementing DMAIC methodology and leading 6-sigma project.
- Programming skills in Excel VBA, VB, C++, C#.NET, Matlab, labview, Halcon, Matrox vision library is plus.
- Working experience on AOI a plus.
- Visual inspection experience a plus.
- Strong ownership of achieving goal
- Sense of urgency and creativity to meet objectives
- Flexibility to adapt to changing environment; be a change agent to help others through change
- Cross-cultural sensitivity
- Positive working attitude in team
- Good coordination and communication skills
- Conflict solving skills
- Creative thinking skills
- Target and schedule oriented
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